{"id":524,"date":"2010-09-07T21:50:53","date_gmt":"2010-09-07T21:50:53","guid":{"rendered":"http:\/\/www.atttraining.com\/?p=524"},"modified":"2010-09-07T21:50:53","modified_gmt":"2010-09-07T21:50:53","slug":"common-rail","status":"publish","type":"post","link":"http:\/\/tomdenton.org\/blog\/?p=524","title":{"rendered":"Common Rail"},"content":{"rendered":"<p>Bosch is the only company worldwide to offer common-rail systems for the entire engine spectrum, from passenger-car and diesel commercial-vehicle engines to large diesel engines. Bosch developed the MCRS modular common-rail system for large diesel engines that have high engine speeds, up to 2.2 megawatts of power, and over 2.5 liters of displacement per cylinder. The MCRS now extends all the advantages of common-rail injection technology to diesel engines, which in the marine market are used in cargo ships, ferries, and yachts. With the system, Bosch can help engine manufacturers meet their goals of complying with future emission standards for ship drives. Moreover, the use of common-rail technology cuts fuel consumption in marine engines just as it does elsewhere, offering economic benefits for ship operators. <\/p>\n<p><b>Modular design makes MCRS flexibly adaptable for large diesel engines<\/b>    <br \/>The Bosch MCRS is a modular common-rail system without the separate high-pressure accumulator that, in conventional systems, provides each injector with fuel. The fuel accumulator volume in the MCRS is integrated instead into the high-pressure pump and the injectors. The injectors themselves are connected to each other via short high-pressure lines. The system is designed so that the pressure at the nozzle is constant and independent of the engine speed. Since there is no separate high-pressure accumulator, the system can be flexibly adapted to different numbers of cylinders, thus making it appropriate for everything from four-cylinder in-line engines to 20-cylinder V engines. The only thing that must be changed is the number of injectors and pump elements. Each injector is equipped with a solenoid ball valve to allow up to three injections per combustion cycle. The CP9.1 high-pressure in-line piston pump, which is controlled electronically and lubricated with oil, generates pressures of up to 1800 bar for these injections. Depending on the level of performance needed, the CP9.1 can be equipped with anywhere from two to five pump elements. To guarantee reliable operation and a long service life even when fuel quality is inferior, the high-pressure pumps and injectors have an especially solid construction. Appropriate engine control units for the MCRS include the Bosch EDC17 series. <\/p>\n<p><b>Meeting future emission targets<\/b>    <br \/>In improving the MCRS common-rail platform to offer injection pressures of up to 2200 bar, Bosch is making it possible to comply with both current and future ship-engine emission standards \u2013 such as EPA\/EU Tier 4 as of 2015 and IMO Tier III as of 2016. The MCRS will be available starting in 2014.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Bosch is the only company worldwide to offer common-rail systems for the entire engine spectrum, from passenger-car and diesel commercial-vehicle engines to large diesel engines. Bosch developed the MCRS modular common-rail system for large diesel engines that have high engine speeds, up to 2.2 megawatts of power, and over 2.5 liters of displacement per cylinder. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":false,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[15],"tags":[],"class_list":["post-524","post","type-post","status-publish","format-standard","hentry","category-automotive"],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/p79TdE-8s","jetpack-related-posts":[{"id":1229,"url":"http:\/\/tomdenton.org\/blog\/?p=1229","url_meta":{"origin":524,"position":0},"title":"Diesel injection technology with up to 2,500 bar injection pressure","author":"Tom Denton","date":"September 13, 2011","format":false,"excerpt":"Some interesting information from Bosch (www.bosch.com): As a pioneer of diesel injection technology, Bosch offers a wide range of common-rail systems for diverse markets and applications. From two to twelve cylinders, for the Asian, European, and U.S. markets - Bosch has the right system in its portfolio for every kind\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":1737,"url":"http:\/\/tomdenton.org\/blog\/?p=1737","url_meta":{"origin":524,"position":1},"title":"Under Pressure\u2026","author":"Tom Denton","date":"November 29, 2013","format":false,"excerpt":"Higher injection pressure saves fuel and also increases performance and torque. \"Over the next decade, the vast majority of diesel engines will manage with injection pressures of around 2,000 bar. Although 3,000 bar is not unrealistic, it will be limited to racing cars and high-performance diesel engines.\" (Dr. Markus Heyn,\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":1263,"url":"http:\/\/tomdenton.org\/blog\/?p=1263","url_meta":{"origin":524,"position":2},"title":"Modular system solutions for exhaust gas treatment (Bosch)","author":"Tom Denton","date":"November 8, 2011","format":false,"excerpt":"Set up by Bosch, Deutz and Ebersp\u00e4cher in April 2010, Bosch Emission Systems is constantly further expanding its portfolio of highly efficient exhaust gas treatment systems. Using a modular kit means that a complete systems solution for effective exhaust-gas treatment can be integrated quickly and simply. \"We are exploiting our\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":229,"url":"http:\/\/tomdenton.org\/blog\/?p=229","url_meta":{"origin":524,"position":3},"title":"Bosch Common Rail Systems","author":"Tom Denton","date":"April 21, 2010","format":false,"excerpt":"\u00a0Bosch Common Rail Systems Lower fuel consumption \u2013 lower emissions Robust and powerful \u00b7 CRS2-18-OHW tailored to the specific requirements of the off-highway segment \u00b7 CRSN3.3 for on- and off-highway applications \u00b7 Cost-effective high-pressure pumps with up to 1,800-bar injection pressure Bosch diesel-injection systems deliver low pollutant emissions and reduced\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]},{"id":2750,"url":"http:\/\/tomdenton.org\/blog\/?p=2750","url_meta":{"origin":524,"position":4},"title":"Bosch diesel technology provides solution to NOx problem","author":"Tom Denton","date":"April 25, 2018","format":false,"excerpt":"Bosch CEO Denner also calls for transparency on fuel consumption and CO2 emissions \u0084Unprecedented emissions: NOx 10 times lower than limits set for 2020 \u0084New Bosch technology retains advantage with regard to fuel consumption and environmental impact \u0084Denner: \u201cThere\u2019s a future for diesel. Soon, emissions will no longer be an\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"","src":"https:\/\/i0.wp.com\/tomdenton.org\/blog\/wp-content\/uploads\/2018\/04\/bosch_pems_20180412_011-300x200.jpg?resize=350%2C200","width":350,"height":200},"classes":[]},{"id":2383,"url":"http:\/\/tomdenton.org\/blog\/?p=2383","url_meta":{"origin":524,"position":5},"title":"Electrification and internet in the car","author":"Tom Denton","date":"May 7, 2015","format":false,"excerpt":"Bosch is linking new technologies to gasoline and diesel \u00a0\u00a0\u00a0 Gasoline engines: 350 bar for direct injection \u00a0\u00a0\u00a0 Diesel engines: 48-volt hybrid to reduce nitrogen oxide emissions \u00a0\u00a0\u00a0 Dr. Rolf Bulander: \u201cBits and bytes are making cars more efficient\u201d Paper for download: Dr. Rolf Bulander - Powertrain optimization using a\u2026","rel":"","context":"In &quot;Automotive&quot;","block_context":{"text":"Automotive","link":"http:\/\/tomdenton.org\/blog\/?cat=15"},"img":{"alt_text":"1-DS-19451-e","src":"https:\/\/i0.wp.com\/tomdenton.org\/blog\/wp-content\/uploads\/2015\/05\/1-DS-19451-e-e1430995175337-1024x486.jpg?resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/tomdenton.org\/blog\/wp-content\/uploads\/2015\/05\/1-DS-19451-e-e1430995175337-1024x486.jpg?resize=350%2C200 1x, https:\/\/i0.wp.com\/tomdenton.org\/blog\/wp-content\/uploads\/2015\/05\/1-DS-19451-e-e1430995175337-1024x486.jpg?resize=525%2C300 1.5x, https:\/\/i0.wp.com\/tomdenton.org\/blog\/wp-content\/uploads\/2015\/05\/1-DS-19451-e-e1430995175337-1024x486.jpg?resize=700%2C400 2x"},"classes":[]}],"_links":{"self":[{"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=\/wp\/v2\/posts\/524","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=524"}],"version-history":[{"count":0,"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=\/wp\/v2\/posts\/524\/revisions"}],"wp:attachment":[{"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=524"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=524"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/tomdenton.org\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=524"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}